90 days → 1 week
Customer order lead time
- Enabled customer order lead time reduction with no impact to logistics operating expense or delivery performance.
- Built an SAP order scheduling simulator to validate and maintain system configuration.
Supply chain consultation, training & coaching
Supply chain is where your vision meets reality.
How will your idea get to those who want or need it?
Physical Digital Products Services
Schedule a 30-minute introductionConsultation, training, and coaching for start-ups and small- to mid-sized companies.
Supply chain strategy, network design, performance metrics, and business process design to enable growth and increase profitability.
Services
- Supply Chain Strategy and Network Design
- Constraint Analysis
- Business Process Architecture and Design
- Performance Metric Development
- Logistics and Supply Chain Software Selection
- WMS, TMS, & Control Tower Configuration
- Digital Transformation Leadership
- Operational Improvement
- Staff Training and Development
- Warehouse and Transportation Optimization
- Interim / Fractional Supply Chain Role Support
About Dan Mahoney
Dan specializes in optimizing and scaling distribution networks for global growth, with work experience across Europe, Asia, and the US. His problem solving approach focuses on engineering principles and constraints management to drive profitability and customer delight.
My practice is rooted in the fundamentals of the Theory of Constraints.
- Any system can have only one element that limits the ability to achieve its objective. Focus on that.
- Global optimization is always prioritized over local optimization.
- Seek breakthrough solutions without compromise.
- Alignment across teams dramatically accelerates outcomes.
Success Stories
Selected work from 27 years at Intel.
30 sites
SAP TM, deployed fully remote
- SAP TM with 4 integration methods.
- Breakthrough ‘live’ testing model.
>90% of revenue
Quarterly target delivered, OTIF back on target
- A capacity gap led to 30-day delinquencies and >50% revenue risk.
- Delivered >90% of the quarterly revenue target while bringing OTIF back to target.
TOC Distribution Solution
Doubled SKUs in regional warehouses
- Increased SKUs available in regional warehouses by 2× while reducing inventory and stockout risk.
- Shifted from weekly to daily replenishment for forward-staged inventory without material impact to freight and labor spend.
40% gains
Warehouse productivity
- Designed, deployed, and managed SAP WM warehouses.
- Developed capacity models and led a productivity taskforce to drive significant scalability and operating expense control.
Live visibility
Delivery execution status
- Drove event capture for warehouse and transportation activity.
- Built the first prototype visualization for delivery execution status and evangelized the vision for adoption and evolution.
Case Study · Video
Lead time reduction: 90 days → 1 week.
Guest lecture · Alvernia University
Contact
Is your supply chain ready to deliver?
Based in Amsterdam, working with teams worldwide.